One of the trickiest aspects of the Concours restoration process of a Bugeye (or Sprite Mark II) is the flooring. All Mark I and Mark II Sprites (And Mark I Midgets) from 1958 to September of 1962 had rubber floor mats that covered both footwells, both front cross members, the transmission tunnel, and several smaller areas around the seat mounts. Over time, these thin factory mats have proven to be incredibly brittle and fragile, and in the decades since their installation almost every one of them has deteriorated into an unusable mess.
[Read more…] about New product! Our 501 Floor mat set is the closest you can get to an original Sprite Mark 1 and 2 floor covering! Exclusive!Bugeye Beads
An often-overlooked and challenging aspect of body work on a Bugeye involves the body seams on the nose and back deck. The beading strip along the top fills the seam between the fenders and the center sections of the body, and these strips are often damaged or corroded. Before paint, these pieces have to be right. They have a factory profile (shown below) and it is nice to restore that original look. Make sure your body shop doesn’t sand the top of these strips as they will quickly lose their factory profile.
[Read more…] about Bugeye Beads“Socket” To Me! (This Week’s Tech Tip, From Nick)
Electrical upkeep is a very important component of classic car ownership. After 60 years of dirt, dust, snow, rain, heat, and cold, electrical components, such as light sockets, fuse blocks, and even entire wiring harnesses, deteriorate and become not only non-functional, but also a fire hazard. British cars have a particularly sketchy reputation when it comes to their Lucas electrical systems; mechanics and owners alike either swear by their designs or detest them. I personally believe that if they are maintained properly, the Lucas electrical systems found in a Bugeye are just as reliable as any other. The issue is that most of the time a car comes through our shop, the maintenance has either not been performed at all or was performed incorrectly.
A perfect example of this comes from one of our projects this week. I cannot begin to quantify how many times we have seen amateur electrical work performed on Bugeye wiring systems, with some particularly creative solutions being deployed in times past. The work in question in this post revolves around the turn signal sockets in the nose. Due to their loacation low in the bonnet, these sockets are frequently the source of corrosion, which causes them to stop functioning. This is undoubtedly what happened here, as whomever did the work last replaced the sockets with new ones. Unfortunately, as the pictures above and below suggest, they did not do it properly.
[Read more…] about “Socket” To Me! (This Week’s Tech Tip, From Nick)501 Update & Some Cool Green Cars!
Each day we spend with car 501 is another day closer to completion. In preparing this historic Bugeye for the Austin-Healey National Enclave later this month, we have run across multiple cases in which a concours correct part needs to either be fabricated, modified, or is completely unobtainable altogether. Such was the case for the air inlet hose for the heater assembly. However, we have finally been able to find a solution that will meet our needs, and in the process have launched an exciting new product!
The concours standards call for an inlet hose made of ” thin rubber with a helical spring inside” with a “seam spiraling around it from one end to the other”. The factory original hoses, due to their construction, did not survive the “harsh” conditions of a Bugeye engine bay. In the years since, there have been reproductions on the market but none of them are correct. But we have finally discovered a solution that has the correct look!
[Read more…] about 501 Update & Some Cool Green Cars!Junk In The Trunk!
Welcome to another chapter in our Concours 501 story. We are working out the final details on car 501 (the first production Bugeye) for the September 18 Austin-Healey Club Enclave and National Concours in Pennsylvania. This week, we finished making our proper boot compartment spare tire tray, and we’re excited that this detail is now made right for our special car. We are even more excited to be offering this as our newest product!
The earliest Bugeyes (chassis number AN5L 4684 and prior), had a tray in the boot for the spare tire, not just a flat mat. In the photo below, taken from the factory parts manual, you’ll see what exactly the factory had in mind with this component (16 is trunk tray, and 16A is the later car flat mat).
[Read more…] about Junk In The Trunk!Unchained
This week we had a clattery 948 come to visit. It’s somewhat routine for 948s in particular to make a bunch of extra noises (particularly in comparison to 1275s) but this one in particular was a bit outside the norm… So we dug a little further. You can see the video below of the clatter that prompted us to investigate.
If you are new to these cars, valve train clatter is somewhat common. There is some ticking present in the video above, but see if you can hear the louder underlying clatter in the video. This is what prompted us to lift the engine and remove the front timing cover so we could dig deeper.
[Read more…] about Unchained