Bugeye Restoration

Getting your hydraulics lined up

April 7, 2023 by bugeyeguy

We love just about every British sportscar that was built from 1955-1967 (and we’re easily seduced by earlier and later cars too). But given that we are so stuck in the past, we see more systems aging out with each passing year. None of our bits are getting any younger.

This week, brake lines were in focus while working on a car that had been sitting for the past 20 or so years (like a lot of our favorite sportscars). And when the steel brake lines in this particular car fractured the minute we removed them from the vehicle, we had a chance to reflect anew on the (often) fragile fluid link between master cylinder and wheel.

These original steel lines were so fragile, one turn of the wrench fractured them.

The lines above broke at the nipples without persuasion. These are the original lines, and you can see deep pits and thin walls at the location of the fracture. We have talked previously about moisture in the master cylinder… it not only attacks the cylinder bores, but can damage the steel brake lines as well.

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Life with Bugeye: Proper choke operation

March 31, 2023 by bugeyeguy

In the age of computer engine management, people seem to have trouble operating the manual choke on their SU carb-equipped Bugeye (or similarly equipped classic car). So we made a detailed video that breaks down the components so choke operation will be come easy to master for all, for generations! Watch below and give us a call for your Bugeye parts needs!

Nick’s Tech Tips: Don’t let broken brakes leave you hosed!

March 31, 2023 by bugeyeguy

Hydraulics are the number one fault area on British cars, primarily because moisture gets in the fluid and causes problems. The most common repair issue in the hydraulic system is leaking or seized wheel cylinders, master cylinders, and slave cylinders… but there is one issue that sometimes gets lost in the shuffle during maintenance proceedings… rubber hydraulic hoses.

This week, we had a Bugeye up on one of our lifts for a complaint of sticking rear brakes. The car would stop, but the rear brakes would stay applied even after the brake pedal returned. After a few minutes, the rear brakes would release and the cycle would repeat itself. This is a tell-tale sign that your brake hoses need to be replaced. In the below photo, you can see why:

This is an extreme example, but aged-out rubber brake hoses are a ticking time bomb. If left unchecked, they can completely close off, causing your rear brakes to underperform, or not perform at all.

Brake hoses are made of rubber. As with any rubber part exposed to the elements, brake hoses deteriorate over time; standard hydraulic fluid, which absorbs moisture from the atmosphere, doesn’t help matters, either. The “fun” part about brake hoses is that they are double-layer hoses, two layers of rubber bonded together. The most common failure point on hoses is not an external rupture and susequent leak; what usually happens is the two layers of rubber separate, the inner layer collapses on itself, and your brake hose turns into a one-way check valve. This allows brake pressure to travel to the brakes and applying them, but not allowing the fluid to travel away from the wheels to allow those brakes to retract. It will feel like your parking brake is stuck on, but in reality, your brake hose is holding the fluid hostage!

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Fresh Rubbers!

March 17, 2023 by bugeyeguy

Before Spring driving season blooms, make sure to give your car a good visual inspection, with a particular focus on your rubber bits. (If you’re looking to get your car ready to drive this spring, and would rather have us run through it and tighten things up, give us a call and we will be happy to give your car the attention it needs… we pick up nationwide).

The examples below came to us from an armada of British cars here in our workshop for driving-season maintenance. For example, inner control arm bushings need to be fresh so that your suspension is good and tight. These were long past their expiration date. If you see cracked rubber flared out around your inner control arm mounts, it’s time to replace!

Here are some motor mounts we removed this week from a Morris Minor, also well past their useful life. Morris Minors and Bugeyes use the same engine mounts, so if yours look like this, make the change!

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A lost language

March 10, 2023 by bugeyeguy

My first car (a ’66 MGB) had two dead six-volt batteries for my entire ownership. I never shut it off or parked it unless I was on a hill, and I pop started my way through high school. Sometimes, I had to walk a bit after parking if my destination was, for example, deep into a very flat flood plain, but it in Southern New England, it never seemed to an issue, and all the pop starting and walking seemed to keep me in fine shape.

Nowadays, we expect a little more from our vehicles, and as the world has evolved, societal pop-starting skills have atrophied. So jump into the nearest vehicle with a clutch pedal, check out the video above, and go practice. You never know when The Prince of Darkness will pay you a visit!

Bugeye fender-top beading properly configured and terminated

March 10, 2023 by bugeyeguy

The beading on the tops of the Bugeye bodies are sometimes damaged or removed in restoration. Here’s a video about how to restore them to their original configuration. Make sure to get your beading cleaned-up and properly terminated before the paint goes on!

Beading came in a “T” section and plugged into the seams and was brazed in place in the factory that built the original bodies. Some restorers like to cut off the bottom leg of the “T” and attach the flat strip along the seam to recreate the original look. Once installed, make sure to avoid hitting the bead strip with a sander or grinder or you will ruin the original profile of the strip.

Should your beading be missing or damaged on your Bugeye, we offer a full body beading kit that provides enough beading material to do an entire Bugeye, with a little bit left over! Click on the photo below to get yours, or click here to view our full catalog! We can also provide cut sections in case you only need a small strip. Call or email for help!

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